Custom Fabrication of a Steel Door Hinge for the Restaurant Industry
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Duratrack completed this custom metal forming project for a customer in the restaurant industry. This steel door hinge is used on commercial doors in restaurants and designed to withstand heavy use. The hinge was fabricated by laser cutting and stamping the component blanks, forming the bends and tapping the threaded holes. Turning was completed on our CNC lathe, followed by deburring, spot welding, and assembly. CNC equipment and robotic welders were used to ensure that all hinges conformed to the customer supplied prints. The sleeve bearings were carburized to a depth of 0.015″-0.030″ and measured between 47 and 49 on the Rockwell C hardness scale.
Hinges are zinc plated with a coating of clear chromate to customer specifications. Precision measuring instruments were used to perform dimensional inspection and verify that tolerances as tight as ±.003″ were met. The heavy duty hinge is approximately 6.75″ x 3.00″ x 4.50″ and weighs 5.50 lbs. We produce approximately 1,000 of these hinges annually with a lead time of 2-4 weeks per order. For more information about this custom metal forming project, see the table below, or contact us directly.
Steel Door Hinge Project Highlights
- Project Name
- Steel Door Hinge
- Project Description
- This door hinge is used on commercial doors in restaurants.
- Capabilities Applied/Processes
- Primary:
Stamping
Forming
Tapping
Turning
MIG Spot Welding
Laser CuttingSecondary:
Heat Treat
Zinc Plating
Tumble Deburr
Assembly
- Equipment Used to Manufacture Part
- Punch Press, Turret Press, Brake Press, CNC Lathe, Robotic Welding, Spot Welding, Assembly
- Overall Part Dimensions
- Length: 6.75″
Width: 3.00″
Height: 4.50″
Weight: 5.50 lbs.
- Tightest Tolerances
- ± 0.003″
- Material Used
- Carburized Steel to 0.015″ – 0.030″ deep 47-49Rc
- Material Finish
- Zinc Plating with Clear Chromate
- In process testing/inspection performed
- Caliper, Micrometer, Height Gage, Weld Destruction Test, Heat Treatment provided specs, plating specs
- Industry for Use
- Commercial Door
Restaurant
- Volume
- 1000 per Year
- Delivery/Turnaround Time
- 2 – 4 Weeks
- Delivery Location
- Ohio
- Standards Met
- Customer Supplied Print